Insulating Glass Aluminum Spacer

1. Product Overview

Introduction:
The Insulated Glass High-Frequency Welded Aluminum Spacer Bar is specifically designed as an essential component for insulated glass structures, primarily used for heat insulation, sealing, and structural reinforcement. Using high-frequency welding technology, the aluminum spacer bar is welded to the glass frame, ensuring excellent thermal isolation and sealing performance, which extends the lifespan of the glass and enhances the overall glass performance.

Applications:

• High-performance energy-efficient windows

• Commercial building windows

• Various types of thermal insulation glass windows

• Solar photovoltaic panels and other industrial glass systems

Product Features:

• High-Frequency Welding Technology: The aluminum spacer bar is welded using high-frequency welding, providing strong and reliable joints that can withstand external pressure and tension, offering enhanced strength and durability.

• Premium Aluminum Alloy Material: Made of high-quality aluminum alloys with excellent corrosion resistance and oxidation resistance.

• Precision Cutting and Efficient Welding: Precision cutting and efficient welding ensure accurate dimensions and uniform welding, reducing air leakage and water penetration problems.

2. Product Specifications and Parameters

Common Sizes:

• Width: Available in 8mm, 10mm, 12mm, 16mm, and other options to suit different thicknesses of insulated glass.

• Thickness: 0.5mm, 1mm, 1.5mm, catering to various strength requirements.

• Length: Customized per client requirements, with a standard length up to 6 meters, supporting cut-to-size production.

Material Specifications:

• Aluminum Alloy: Utilizes high-quality alloys such as 6063 and 6061, ensuring good strength and flexibility.

• Corrosion Resistance: The surface undergoes anodizing treatment, providing strong corrosion resistance suitable for various harsh environments.

Standards and Certifications:

• ISO 9001 Certification: Conforms to the ISO quality management system, ensuring high-quality production processes.

• CE Certification: Meets European CE safety standards, ensuring international quality compliance.

3. Product Advantages

• High-Frequency Welding Advantage: The high-frequency welding process provides strong welds with aesthetic appearances, ensuring long-term stability and reliability. Compared to traditional welding methods, high-frequency welded aluminum spacer bars can better withstand external impacts, preventing the glass from detaching due to weak welds.

• Energy Efficiency: The superior thermal insulation properties of the aluminum spacer bar effectively block heat transfer, improving the insulation performance of insulated glass and reducing energy consumption caused by temperature differences.

• Moisture and Water Resistance: The specially treated surface of the aluminum spacer bar effectively prevents moisture from entering the glass frame, keeping the interior of the insulated glass dry and preventing fogging or bubble formation, thus extending the product's lifespan.

• Environmental Friendliness: Made from environmentally friendly materials, the aluminum alloy is 100% recyclable, ensuring no harmful substances are released, and meeting the green building requirements of the modern construction industry.

4. Manufacturing Process

High-Frequency Welding Process:

High-frequency welding uses high-frequency electrical currents to heat the ends of the aluminum spacer bars to their melting point, joining them under pressure. This process results in firm, flawless welds with high precision, ensuring perfect bonding between the spacer bars and insulated glass.

Quality Control:

Every step of production, from material procurement to manufacturing, undergoes strict quality control. Our production line is equipped with automated inspection equipment to monitor product dimensions and welding quality, ensuring every aluminum spacer bar meets international quality standards.

Testing Standards:

All aluminum spacer products undergo rigorous tensile tests, corrosion resistance tests, and thermal conductivity assessments to ensure their stability and reliability under various environmental conditions.

5. Installation and Usage Guidelines

Installation Steps:

1. Cut the aluminum spacer bar to the appropriate length according to the dimensions of the insulated glass.

2. Place the spacer bar onto the glass frame, ensuring a good fit between the spacer and the glass.

3. Connect the ends of the spacer bar with fasteners, ensuring the spacer frame is stable.

4. Apply butyl rubber sealant to adhere the spacer bar to the glass securely. Inspect the spacer bar and glass for a tight, leak-free fit.

Precautions:

• Avoid harsh impacts between the spacer bar and glass during installation to prevent deformation.

• Ensure a dry installation environment to prevent moisture from affecting the quality of the insulated glass.

Maintenance and Care:

• Regularly inspect the welded joints and sealing performance of the spacer bar. Repair any anomalies promptly.

• When cleaning the spacer bar, avoid using harsh acidic or alkaline cleaners. Use a mild cleaning solution and a soft cloth for wiping.

6. Frequently Asked Questions (FAQ)

Q1: What is the difference between insulated glass spacer bars and regular aluminum bars?

Insulated glass spacer bars are specifically designed for insulated glass, offering superior corrosion resistance, sealing properties, and thermal insulation performance. Regular aluminum bars lack these specialized features.

Q2: What environmental conditions can the high-frequency welded aluminum spacer bars withstand?

These spacer bars can endure high and low temperatures as well as humid environments. They have excellent aging resistance, making them suitable for various climatic conditions.

Q3: How do I choose the right spacer bar size?

The choice of spacer bar size depends on the thickness of the insulated glass, the intended use environment, and the glass dimensions. We offer custom solutions to meet specific needs.

Q4: What is the warranty and after-sales service?

Our aluminum spacer bars come with a 5-year warranty, offering comprehensive technical support and after-sales service. Any quality issues can be addressed with replacements during the warranty period.

Q5: How is the environmental performance of the aluminum spacer bars ensured?

We use eco-friendly materials in the production of our spacer bars. The aluminum alloy is 100% recyclable, ensuring no harmful substances are produced, and complying with green building requirements.

7. Conclusion and Contact Information

The Insulated Glass High-Frequency Welded Aluminum Spacer Bar, with its excellent welding technology, corrosion resistance, and thermal isolation properties, has become an indispensable component in modern construction. We are committed to providing high-quality, high-performance spacer bars to help our customers enhance the overall competitiveness of their glass products.

For more information or inquiries, please feel free to contact us:

Name: Jeff
WhatsApp:+86 15979053680

Telegram: +86 15979053680
Email: [email protected]